Heavy-Duty Sewing
Fieldtex Cases provides heavy-duty sewing services for soft goods that need to hold up under pressure, be it in combat zones, clinical settings, or daily field use. As a U.S.-based heavy-duty sewing manufacturer, we produce durable sewn products to exacting standards for the military and medical industries.
Here’s why industry leaders rely on Fieldtex for mission-ready performance and production consistency:
- Over 50 years of U.S.-based sewing and manufacturing expertise
- ISO-certified quality systems with full production traceability
- Military-grade materials, reinforced stitching, and scalable capacity
- Trusted by top OEMs, defense contractors, and healthcare suppliers
Industry Leader
Heavy-Duty Sewing Services at Fieldtex
With more than 50 years of contract manufacturing experience, Fieldtex provides heavy-duty sewing services for clients that require soft goods with maximum durability and precision. Our 86,000 sq. ft. facility in Rochester, NY, houses over 125 skilled operators and a full range of industrial sewing machinery, ready to take on demanding production needs across the military, medical, and industrial sectors.
As a heavy-duty sewing manufacturer, we handle thick textiles, reinforced webbing, technical laminates, and multi-layer assemblies with accuracy and speed. Our process is fully traceable, from material intake to final inspection, giving procurement teams and OEMs the confidence they need.
Capabilities Snapshot:
Materials
Cordura®, vinyl, canvas, ballistic nylon, PVC-coated fabrics, and heavy webbing.
Machinery
Industrial sewing machines, automated cutters, bartack machines, programmable stitchers.
Specialties
MOLLE attachment systems, structural seams, binding, foam integration, multi-layer assemblies.
Stitch Types
Lockstitch, Bartack, Box‑X and reinforced X‑tack, Multi-needle seams and overlocks.
Our Heavy-Duty Sewing Process
Our process is designed for precision, strength, and repeatability across every stage. Each step is managed in-house by trained operators using commercial-grade equipment and ISO-certified workflows.
1
Design & Engineering
We start by reviewing your tech packs, CAD files, or existing product samples. And our engineering team refines your product for manufacturability and performance using:
- CAD pattern development and digital drafting
- Sampling and material validation
- Spec sheet creation and stitching plan setup
- Assistance with hardware and textile selection
We help guarantee your design translates cleanly into production without compromising durability, fit, or functionality.
2
Production & Machinery
Once approved, your product proceeds to full-scale fabrication using high-performance industrial machines specifically designed for working with thick, technical materials.
Core Equipment:
- JUKI and Brother walking foot machines – Clean, consistent stitch control for layered builds
- Consew bartack and box‑X machines – Heavy reinforcement for webbing, straps, and tie-down points
- JUKI AMS Series programmable tackers – Custom stitch patterns, logo applications, and MOLLE compatibility
- Eastman and Gerber automated cutters – Precision edge cutting and layered stack cutting
- Snap press, grommet setters, and binding machines – Final finishing for structure and usability
Common Materials We Use:
- Cordura®, canvas, ballistic nylon, vinyl-coated fabrics
- Laminated materials, foam inserts, mesh, and antimicrobial layers
- Berry-compliant textiles and hardware upon request
Stitch Types:
- Lockstitch, Bartack, Box‑X, Reinforced X‑tack, Multi-needle seams.
Products are assembled with strength and longevity in mind, especially for field-deployed or high-abuse applications.
3
Quality & Inspection
Before shipping, all sewn goods go through a structured QA process based on ISO 9001 guidelines. Our inspectors check for:
- Stitch uniformity and seam strength
- Dimensional accuracy and final measurements
- Clean finish work (trims, hardware, edge sealing)
- Optional serialization or labeling
We also support custom inspection protocols for government and medical clients, including documentation and material traceability.
Why Choose Us
Why Choose Fieldtex for Heavy-Duty Sewing
Choosing the right manufacturing partner comes down to reliability, capability, and experience. Here’s what sets Fieldtex apart:
U.S.-Based Since 1973
All production takes place in our 86,000 sq. ft. facility in Rochester, NY.
Full-Service Manufacturer
Design, cutting, sewing, assembly, and QA all handled in-house.
Military & Medical Expertise
We support Berry Amendment-compliant contracts and healthcare-grade specifications.
Advanced Machinery & Skilled Operators
Industrial machines, specialty stitchers, and over 125 trained personnel.
ISO 9001 Certified
Structured processes, documented quality checks, and consistent output.
Trusted by Leading OEMs
Proven track record with government agencies, defense contractors, and healthcare distributors.
Certified Quality You Can Trust
Fieldtex operates under ISO 9001-certified quality systems designed to meet the exacting standards of military and medical procurement. Every step of the process, from design to cutting, sewing, and final inspection, is documented and traceable. Our team follows structured QA protocols to verify accuracy, strength, and product consistency across all production runs.
ISO 9001:2015
Structured processes, documented quality checks, and consistent output.
FDA Registered
Facility Registration Number: 3010164139. Supporting medical device OEMs.
Berry Amendment Compliant
We support Berry Amendment-compliant contracts and healthcare-grade specifications.
Related Services
Contract Sewing
High-volume sewing support with full in-house control and flexibility for OEMs and government buyers.
Learn more about our Contract Sewing →Cut and Sew Manufacturing
Start-to-finish soft goods production, including material cutting, sewing, and final assembly—all under one roof.
Explore our Cut and Sew Manufacturing →Prototype Sewing
Turn concepts into working samples quickly with in-house prototyping, patterning, and testing.
View our Prototype Sewing Services →
Market Expertise
Industries We Serve
We manufacture sewn goods for sectors where strength, compliance, and precision aren’t optional; they’re required. Here are the industries that rely on our heavy-duty sewing services:
Military & Defense
Tactical gear, MOLLE-compatible pouches, custom straps, transport cases, Berry-compliant builds.
Medical & EMS
Sewn medical products, trauma bags, diagnostic cases, soft-sided kits, OEM device covers.
Aerospace & Aviation
Equipment wraps, panel covers, transport packs, cargo restraints, mission-critical soft goods.
Industrial & Manufacturing
Industrial carrying cases, machine covers, straps, and other soft goods for factory and field use.
Tell Us About Your Project
We’re ready to help you produce durable sewn goods with the strength and precision your application demands. Reach out today and let’s talk about your specs, timelines, and production needs.
Request a QuoteDiscuss Your Manufacturing Requirements
Speak with our production team about your materials, specifications, and timelines.
Why Contact Fieldtex?
- Over 50 years of U.S. manufacturing
- ISO 9001 Certified & FDA Registered
- High-volume capacity for OEMs
- Design, prototyping, and production under one roof
Contact Information
Phone: 1-800-772-4816
Email: sales@fieldtex.com
Address:
86,000 sq. ft. facility
Upstate New York, USA
Business Hours: Monday - Friday, 8:00 AM - 5:00 PM EST